Table of contents: Removal 🠇 Installation 🠇
Note: Before you begin, please read the warning provided in paragraph 1.
Removal
1. Before removing the tank, drain as much fuel from it as possible. Since there is no drain plug, it is preferable to remove the tank when it is almost empty. Before emptying the tank, disconnect the ground cable from the battery (see "Disconnecting the battery") and properly pump out the remaining fuel from the tank.
2. Place wheel chocks under the front wheels. Raise the rear of the vehicle and place secure supports underneath it (see "Lifting and installing the car on supports").
3. Remove the exhaust system heat shield from the fuel tank base as described in paragraph 16.
4. Working on the right side of the fuel tank, release the clamps and then disconnect the filler neck vent line and the main filler neck hose from the fuel tank. Also disconnect the breather hose and vent hose from their fittings on the right side of the tank.
5. Disconnect the accessible supply and return lines (if applicable) fuel hoses on quick-release fittings on the fuel filter and directly on the hoses. When disconnecting fuel lines, please note the information given in paragraph 7 regarding pressure relief in the fuel system. Cap the ends of the lines to minimize fuel leakage and prevent dirt ingress.
6. Disconnect the fuel pump electrical connector near the fuel filter.
7. Release the two parking brake cables from their respective guides on the underside of the fuel tank.
8. Place a trolley jack under the tank, placing a wooden block under the bottom of the tank. Then raise the jack enough to support the weight of the tank.
(Article based on material from the website: peugeotbook.ru)
9. Remove the two bolts and the support brace from the bottom of the tank.
10. Remove two additional bolts, one on each side of the tank.
11. Slowly lower the tank from its normal position until there is enough clearance to disconnect the remaining fuel and vent lines from the tank.
12. Place the right parking brake cable on the top surface of the tank, lower the jack slightly and remove the tank from under the right side of the vehicle.
13. If there is sediment or water in the tank, remove the fuel pump (see paragraph 8) and flush the tank with clean fuel. The tank is made of synthetic material and should be replaced if damaged. However, in some cases, a specialist can repair small leaks or minor damage. Before attempting to repair your fuel tank, consult with a qualified professional.
Installation
14. Installation is carried out in the reverse order of removal, taking into account the following points:
- a) When lifting the tank to its normal position, make sure that the hoses are not pinched between the tank and the vehicle body.
- b) Properly route and securely fasten pipes and hoses. Fix them securely with appropriate clamps.
- c) Finally, add a small amount of fuel to the tank and check it thoroughly for any signs of leakage before driving on the road.