- turn off the ignition and disconnect the wire «masses» from the storage battery;
- disconnect the electrical connector from the engine control computer;
- remove the air filter housing;
- remove the front left wheel;
- remove the decorative battery cover;
- remove the mudguard of the left front wheel arch;
Pic. 5.20. Removing a bolt (1) battery support mountings
- from under the arch of the left front wheel, unscrew the bolt 1 (see fig. 5.20) fastening of a support of the accumulator battery;
- remove the battery;
- remove the battery support;
- clamp the hoses leading to the heat exchanger with special clamps;
Pic. 5.63. Heat exchanger: 1 - sealing ring; 2 - sealing ring; 3 - heat exchanger; 4 - sealing washer; 5 - hollow bolt
- unscrew hollow bolt 5 (pic. 5.63) heat exchanger mountings;
- remove the sealing washer 4 from the bolt;
- loosen the clamps and remove the hoses from the heat exchanger;
- remove heat exchanger 3;
- remove sealing rings 1 and 2 from the heat exchanger.
To install a heat exchanger:
Attention! If the heat exchanger is not immediately reinstalled in its place, install protective plugs on the rear crankcase and on the heat exchanger.
- install new sealing rings 1 and 2 on the heat exchanger;
- install a new sealing washer 4 on the hollow bolt;
- install heat exchanger 3 and fix it with a hollow bolt, tightening it with a torque of 50 Nm;
- put hoses on the pipes of the heat exchanger and secure them with clamps;
- install the battery support;
- install the battery;
- install the mudguard of the left front wheel arch;
- install the front left wheel;
- install the air filter housing;
- connect the electrical connector to the engine control computer;
- connect wire «masses» to the battery;
- Check the coolant level and top up if necessary.